Learn how to make popcorn balls the traditional way with homemade caramel. Fun and easy to make, these delicious, sweet, and crunchy balls of popcorn make a perfect snack or gift for the holiday season. A new Halloween tradition the whole family will enjoy.

Introduction
Popcorn balls are an American classic. They started in the mid-1800s and probably peaked in the 1950s when I was trick or treating.
We all have certain things associated with certain holidays. Well, for me, Halloween means a popcorn ball from Martha Cackler. I grew up in a town of 25 people, so Halloween had 4 or 5 stops, and that was it. Mrs. Cackler made the popcorn balls... I loved them so.
I had done popcorn balls many times in my younger years, but it had been decades. I knew the taste and method I wanted, so first, off to the authority, Betty herself, and her classic 1972 cookbook.
After some trial of other recipes, the Betty Crocker was the best. With a few simple modifications, I had the 1950s in my kitchen.
👨🍳How to make this recipe
- Start by popping the popcorn with care. Be sure to carefully eliminate un-popped kernels.
- Use a very large bowl for the popcorn. Add nuts or candy if you want.
- Make caramel coating—details in the post but a candy thermometer is required.
- Slowly pour the hot caramel over the popcorn while mixing with the PAM coated spoon.
- Spray your hands with PAM or butter. Be VERY CAREFUL since you can get burnt, so test very carefully before proceeding and only proceed if you feel safe. Keep the cold water running in the sink if needed.
- Form the popcorn into balls of about 1 cup each by scooping with a measuring cup with a heavy coat of PAM. So scoop, then dump and shape on wax or parchment paper.
- Use cold water on your hands if needed, a spray of PAM if needed (cup and hands), then repeat QUICKLY until done. DO NOT OVER-COMPRESS AND MOVE QUICKLY.
- Allow to finish cooling. You can wrap them with plastic wrap, and they should keep 3-4 days.
Ingredients
🍿The Popcorn
You can use an air popper, microwave, or any other way to get your popcorn, but it needs to be fresh and shifted well for un=popped kernels.
This is the old-fashioned stovetop method for popping corn. It seems right for this recipe. It is more specific than is probably needed, but that is to keep the number of unpopped kernels to a minimum.
It is very important to check the popcorn carefully for un-popped kernels. You may be preventing a dental injury.
Caramel
Caramel is basically melted sugar that has broken down some to form a different structure that is sweet and nutty with a brown color. Other ingredients are added to affect to final results.
The temperature used to make caramel will affect the texture and color which is important for the potential use.
While similar to the browning call the Maillard reaction and the results are frequently similar, caramelization is entirely based on changing carbohydrates while the Maillard reaction involves the amino acids of proteins.
✔️Safety Tips
This recipe requires a candy thermometer. Do not try it without one.
Please be very, very careful, and if you don't feel safe, don't do it. You are responsible for not getting burnt here, and I can't help you. Do not let children do this.
This is HOT, so be careful!!!! You need to form the balls by hand while still hot. Let the mixture cool for a few minutes before touching it.
Coat your hands and a one-cup measuring bowl with some butter or some PAM before starting to prevent sticking.
Be next to cool water if you need to stop.
Work very quickly to form the balls and don't compact too much—you want it lightly stuck together, not a rock.
❓FAQs
These are "plain" popcorn balls. You can add about 1 cup of extras like nuts or candy. But please remember your audience may have allergies and do not hand out homemade or unsealed treats to strangers on Halloween.
Want some color? Add a few drops of food coloring.
Popcorn balls are best consumed in 24 hours but still good for 3-4 days wrapped airtight at room temperature.
I do not recommend freezing popcorn balls.
📖Candy Recipes
This recipe is listed in these categories. See them for more similar recipes.
🖼️Step-by-Step Photo Instructions
Start by popping the corn.
Place ¼ cup oil over medium-high heat with three kernels of corn. As soon as the corn pops, remove from heat, add ½ cup of un-popped corn and cover with a lid. Allow to set for 20-30 seconds for the kernels to come up close to popping temperature. Place back over medium-high heat and pop the corn shaking the pan occasionally.
You need 8 cups of popped corn. Spend little time getting rid of un-popped kernels. The easiest way is to shake the container and moving the top layer to another pan.
Prep a large pan and a wooden spoon or rubber spatula with PAM and transfer popcorn to the pan. This is the point to add nuts or candy if desired—about 1 cup and mix in well.
In a non-stick pan, add ¾ cup white sugar, ¾ cup brown sugar (light or dark), ½ cup light Karo corn syrup, ½ cup water, one teaspoon white vinegar, and ½ teaspoon salt.
Place over medium-high heat with a candy thermometer and cook to 260°, stirring frequently. Remove from heat and add ¾ cup butter, ½ teaspoon vanilla and place back over low heat until butter melted.
Now for the hot part. Slowly pour the hot syrup over the popcorn while mixing with the PAM coated spoon.
Continue to stir for a few minutes until cooled some. Spray your hands with PAM or coat with butter. Be VERY CAREFUL since you can get burnt so test very carefully before proceeding and only proceed if you feel safe. Keep the cold water running in the sink.
Form the popcorn into balls of about 1 cup each by scooping with a measuring cup with a heavy coat of PAM. Place on wax paper or cooking mat to shape. Work quickly and use more PAM as needed - about every two balls. So scoop, dump, shape, cold water on hands if needed, a spray of PAM if needed (cup and hands), then repeat QUICKLY until done. DO NOT OVER-COMPRESS AND MOVE QUICKLY.
Allow to finish cooling. You can wrap with plastic wrap, and they should keep 3-4 days.
Recipe
Old Fashioned Popcorn Balls Recipe
Ingredients
- 8 cups popped popcorn - about ½ cup un-popped
- ¾ cup white sugar
- ¾ cup brown sugar
- ½ cup light corn syrup
- ½ cup water
- 1 teaspoon white vinegar
- ½ teaspoon salt
- ½ teaspoon vanilla
- ¾ cup butter
Instructions
- Start by popping the corn.
- Place ¼ cup oil over medium-high heat with three kernels of corn. As soon as the corn pops, remove from heat, add ½ cup of un-popped corn and cover with a lid. Allow to set for 20-30 seconds for the kernels to come up close to popping temperature. Place back over medium-high heat and pop the corn shaking the pan occasionally.
- You need 8 cups of popped corn. Spend little time getting rid of un-popped kernels. The easiest way is to shake the container and moving the top layer to another pan.
- Prep a large pan and a wooden spoon or rubber spatula with PAM, and transfer popcorn to the pan. This is the point to add nuts or candy if desired—about 1 cup and mix in well.
- In a non-stick pan, add ¾ cup white sugar, ¾ cup brown sugar (light or dark), ½ cup light Karo corn syrup, ½ cup water, 1 teaspoon white vinegar, and ½ teaspoon salt.
- Place over medium-high heat with a candy thermometer and cook to 260°, stirring frequently. Remove from heat and add ¾ cup butter, ½ teaspoon vanilla and place back over low heat until butter melted.
- Now for the hot part. Slowly pour the hot syrup over the popcorn while mixing with the PAM coated spoon.
- Continue to stir for a few minutes until cooled some. Spray your hands with PAM or butter. Be VERY CAREFUL since you can get burnt so test very carefully before proceeding and only proceed if you feel safe. I kept the cold water running in the sink if needed.
- Form the popcorn into balls of about 1 cup each by scooping with a measuring cup with a heavy coat of PAM. Place on wax paper or cooking mat to shape. Work quickly and use more PAM as needed - about every two balls. So scoop, dump, shape, cold water on hands if needed, a spray of PAM if needed (cup and hands), then repeat QUICKLY until done. DO NOT OVER-COMPRESS AND MOVE QUICKLY.
- Allow to finish cooling. You can wrap with plastic wrap, and they should keep 3-4 days.
Your Own Private Notes
Recipe Notes
Pro Tips
- This recipe requires a candy thermometer. Do not try it without one.
- Get the popcorn any way you want. The stovetop method is simple and works well. The popcorn needs to be fresh.
- It is very important to check the popcorn carefully for un-popped kernels. You may be preventing a dental injury.
- A few drops of food coloring will add some color.
- This is HOT, so be careful!!!! You need to form the balls by hand while still hot. Please be very, very careful, and if you don't feel safe, don't do it. Let the mixture cool a few minutes before starting to form the balls. Coat your hands with butter or PAM. Be next to cool water. Move quickly. Do not over-compress.
- I suggest using a metal measuring cup as a scoop. Be sure to use PAM liberally.
- You are responsible for not getting burnt here, and I can't help you.
- Do not let children do this.
- It took me a couple of runs to get this down, so don’t get discouraged the first time if it didn’t work too well.
- Storage: Best consumed in 24 hours but still good for 3-4 days wrapped airtight at room temperature. And no, it is not a thing to freeze.
To adjust the recipe size:
You may adjust the number of servings in this recipe card under servings. This does the math for the ingredients for you. BUT it does NOT adjust the text of the instructions. So you need to do that yourself.
Nutrition Estimate
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Editor's Note: Originally Published October 28, 2015. Updated with expanded options, refreshed photos, and a table of contents to help navigation.
David Godinez
Could I possible substitute the water and vinegar with a tawny port. I was thinking of going slightly over the measurements and reducing to the right amount. Thoughts?
Dan Mikesell AKA DrDan
Hi David,
Welcome to the blog.
The vinegar is provides an acid pH for the caramel to crystalize correctly. Wine is acidic but how well it would work to make caramel is unknown to me. You can experiment with it, it may work or it may not.
Dan
Betty Terry
Glad l found this site! Been looking for recipes for two!
DrDan
Hi Betty,
Welcome to the blog.
I hope we don't disappoint. Have a look around and don't be afraid to ask questions. That is what we are all about. And remember the recipes are mostly (not all) for smaller households. That does not mean only two servings. I cook a lot for leftovers. See https://www.101cookingfortwo.com/recipes-not-two-servings/ for more discussion.
Dan
Kathleen
Add 9cups popcorn great recipe
Sandra Davis
Too much butter
Sandra Davis
The best receipe ever for popcorn balls. Crispy, tasty, not gummy or sticky
DrDan
Thanks, You need to get a copy of that cookbook. It is the 1972 Sears holiday "pie" version. I pick a "new" used on up on eBay 2 months ago for only $30. The one in the picture is now in a place of honor on the shelf never to move again.
Da
Shannon Kehn
I have made these since my kids were young, and my daughter's writing is in the cookbook. Our notes included spray the bowl with Pam!! We also air pop 1 cup of small white popcorn kernels, and found we made more(16)popcorn balls and liked them better that way.. I make them now for my grandsons, and they really like them. I used to make them for my dad, as when I was a child, one woman in our town made them, and Dad usually ate ours before we got home after treat or treating. (We lived out of town on a dairy farm, so Dad was driving)
DrDan
Hi Shannon,
Once you had popcorn balls as a child, you will always remember it fondly. I hope you didn't burn your hands.
Dan